Concrete
Durability

Through unique materials technology

Specializing in the use of polymeric microspheres to protect concrete from freezing-and-thawing damage, and reduce the embodied carbon of concrete.

Technical Papers

A New Way to Deliver Protection from Freezing-and-Thawing Damage

Uniformly dispersed, hollow-core polymeric microspheres can protect concrete from freezing-and-thawing damage. The article presents test data that show the effectiveness of a new method of delivering such microspheres into concrete.

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Compliance Concept in Protection of Concrete from Freezing-and-Thawing Damage

The paper presents an analysis on the characteristics that enable particles, such as polymeric microspheres, that form annulus voids when concrete freezes to be used as an alternative technology to air entrainment for protection of concrete from freezing-and-thawing damage.

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Lowering Carbon Footprint While Achieving Frost-Resistant Concrete

The use of a mineral-blended polymeric microsphere powder in concrete mixtures can provide protection from freezing-and-thawing (F-T) damage as well as lower the carbon footprint of concrete. The article presents results of compressive strength and cyclic F-T testing for microsphere and air-entrained concretes containing two levels of fly ash as a supplementary cementitious material.

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Microspheres in Hardened Concrete

Well-dispersed polymeric microspheres in a mineral powder medium can be used for protecting concrete from cyclic freezing-and-thawing damage. The article presents criteria for assessing the durability of microsphere concrete based on the parameters of the microsphere system in hardened concrete. The key equations for developing the durability criteria are also provided.

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Dispersion and Spatial Distribution of Air Voids or Microspheres in Assessing Frost Resistance of Concrete | ASTM Adv. Civ. Eng. Matls. | ASME Digital Collection

The air-void spacing parameters provided by various equations, when used as sole measures in predicting the frost resistance of concrete, do not seem to do any better than the standard spacing factor. Dispersion and spatial distribution have been shown to be effective ways of describing air-void or microsphere systems in hardened concrete as they have been quantified to establish criteria to assess the frost resistance of concrete. In the paper, dispersion and spatial distribution factors are elaborated upon to explain how they characterize zones that are protected by air voids or microspheres in the concrete.

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Predicting the Magnitude of Microsphere Parameters Obtained from Microscopical Examination of Hardened Concrete | ASTM J. Test. Eval. | ASME Digital Collection

Geometric probability concepts are used to establish a quantitative basis for predicting the magnitude of microscopically determined parameters of polymeric microsphere systems in hardened concretes relative to the actual magnitude of the parameters. The findings are relevant for air-entrained concrete as well when measurements obtained by microscopical examination of hardened concrete are compared with air content measured by the pressure method, or with air content and specific surface measured by the Air Void Analyzer (AVA).

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PRODUCT DESCRIPTION

P2Air®  52De

Use of polymeric microsphere additives in concrete provides an alternative to the current practice of air entrainment as a means of protecting concrete from damage caused by cycles of freezing and thawing. These microspheres offer an advantage over air entrainment in that they are not saddled with the uncertainties in air-void stability that occur quite often in the production and placement of air-entrained concrete. Variability in air content of concrete leads to problems such as difficulty in achieving specified concrete strength, lower production rate of concrete, more rejected loads of concrete, increased need for quality control

at the project site, and removal and replacement of hardened concrete that is determined to be non-compliant after concrete placement. These problems and associated costs warrant the need for alternative technologies to air entrainment. Blending and precoating polymeric microspheres with a mineral powder provide an efficient means of delivering uniformly dispersed microspheres into a concrete mixture. The microsphere- powder blend (US Patent No. 10,730,794 B1) enables the microsphere technology to be introduced into general concrete construction practice for the first time.